Project Overview

Kingmore Racking, a leading manufacturer of storage equipment, is proud to have designed and implemented a high-performance semi-automated shuttle racking system for DDK Group in Vietnam. Successfully commissioned in September 2022, this project transformed the client's warehouse into a high-density, high-efficiency storage facility, effectively addressing their core logistical challenges.

The Client's Challenge

DDK Group needed a solution to overcome critical bottlenecks in their warehouse operations:

Insufficient Storage Capacity: Traditional racking could not meet growing inventory demands within their existing space.

Inefficient Operations: Manual processes and long forklift travel distances led to slow inventory throughput.

High Operational Costs: Rising labor costs and potential for human error during peak times were significant concerns.

Heavy-Duty Requirements: A robust solution was required to safely handle pallets weighing up to 1000kg each.

Our Solution: A Kingmore Shuttle Racking System

Kingmore Racking provided a turnkey solution centered on our self-manufactured, semi-automated shuttle racking system. This approach combined our robust engineering with smart technology to optimize space and workflow.

System Core Components:

Kingmore Heavy-Duty Racking: Engineered and manufactured in-house using high-quality steel, ensuring superior strength and long-term reliability for the 1000kg per pallet load requirement.

Radio-Shuttle Vehicles (2 Units): The system integrates two high-performance shuttle cars that operate on rails within the racking lanes, automating the placement and retrieval of pallets.

Professional Integration & Support: Our comprehensive service included system design, installation, commissioning, and operator training to ensure optimal performance.

Operational Workflow:

Forklift operators now simply place pallets at the lane entry point. A shuttle car is dispatched via remote control, which then automatically transports the load deep into the lane for storage. For retrieval, the process is reversed. This "goods-to-person" principle drastically reduces forklift congestion, waiting times, and in-aisle travel, enhancing both speed and safety.

Key Project Specifications

Maximized Space Utilization: The high-density design increased storage capacity by over 70% compared to conventional racking, maximizing the return on their warehouse footprint.

Dramatically Improved Efficiency: Parallel operations with two shuttles enabled faster, high-volume throughput, significantly accelerating order fulfillment.

Optimized Operational Costs: The system reduced reliance on intensive forklift use and multiple operators, leading to substantial savings in labor and energy costs.

Enhanced Safety & Accuracy: Minimized forklift-pedestrian interaction improved safety. Systematic storage and retrieval also ensured precise inventory control and simplified stock-taking.

Conclusion

The successful delivery of the shuttle racking project for DDK Group stands as a testament to Kingmore Racking's capability to deliver custom, high-quality storage solutions for the international market. We not only solved the client's immediate operational pains but also future-proofed their warehouse operations.

At Kingmore Racking, we specialize in end-to-end storage solutions—from design and manufacturing to installation. If you are looking to optimize your storage space, we are the trusted partner you can rely on.